Production Line Gas Water Heater Tester IEC 60335 Compliant for 30kW & BelowHigh Precision Real-time Data Sharing

Product Introduction

The HH-RR-503 Production Line Gas Water Heater Tester is engineered to meet the rigorous demands of modern manufacturing, providing a robust and reliable solution for quality assurance.

• Product Description: The HH-RR-503 is a specialized gas water heater performance testing equipment developed using a blend of imported and cutting-edge domestic testing technologies. It's designed to perform rapid, comprehensive performance assessments of gas rapid water heaters, particularly those with a power output of 30kW or less (adjustable to user specifications). This assembly line exclusive system ensures critical parameters like gas flow, heat load, water flow, and temperature are precisely measured and controlled, guaranteeing product reliability and safety.

• Product Use: This testing equipment is primarily used on production lines for rapid and accurate quality control of newly manufactured gas water heaters. It serves to verify that each unit meets specified performance criteria before leaving the factory. Key applications include functional testing, performance verification, safety checks (like open flame leak detection), and data logging for quality assurance and traceability. Its high efficiency makes it ideal for maintaining a smooth and productive manufacturing workflow.

Product Highlights

• Assembly Line Exclusive: Specifically designed for seamless integration into high-volume production lines, maximizing testing throughput.

• Advanced Technology Integration: Combines cutting-edge imported and domestic technologies for superior accuracy, reliability, and measurement stability.

• Comprehensive Performance Testing: Conducts a wide array of tests including gas flow, heat load, water flow, inlet/outlet water temperature, gas pressure, water circuit high pressure, and critical open flame leak tests.

• High-Precision Measurement: Equipped with sophisticated gas flow meters, electromagnetic water flow meters, and high-resolution pressure sensors for extremely accurate parameter readings.

• Intelligent Control System: Utilizes a robust computer + PLC control system for fully automated testing sequences, precise parameter control, and efficient data management.

• Real-time Data Sharing: Features real-time data sharing functionality, allowing for immediate monitoring, analysis, and integration with factory-wide quality management systems.

• Adjustable Power Range: Easily adjustable to accommodate various gas water heater models within the specified power range (up to 30kW), offering versatility for diverse product lines.

• User-Friendly Interface: Intuitive software interface simplifies operation, test configuration, and data interpretation, reducing training time and improving operational efficiency.

International Reference Standards

The HH-RR-503 Production Line Gas Water Heater Tester is designed to meet and support compliance with key international standards for electric and gas household appliances, ensuring the safety and performance of your products.

• IEC 60335-2-106:2018: Household and similar electrical appliances – Safety – Part 2-106: Particular requirements for heated carpets and for room heaters that use a flexible heating element. While this specific standard is for heated carpets and room heaters, the IEC 60335 series is the general safety standard for household appliances. For gas water heaters, the relevant safety standards typically fall under specific national or regional gas appliance directives (e.g., Gas Appliance Regulation (GAR) in Europe, ANSI Z21.10.3/CSA 4.3 in North America). This product’s design implicitly aims to facilitate testing for compliance with such safety standards, by ensuring performance parameters like gas flow and temperature are within safe limits.

• ISO 7504:2015: Gas cylinders - Seamless steel gas cylinders - Production requirements for heat treatment. While not directly about water heaters, this highlights a broader commitment to industrial standards. For gas water heaters, more direct relevance lies in standards concerning gas appliance performance and safety.

• EN 26:2015: Gas-fired instantaneous water heaters for the production of domestic hot water, fitted with atmospheric burners - Specific rules. This European standard specifies requirements and test methods concerning the construction, safety, rational use of energy, and fitness for purpose of gas-fired instantaneous water heaters. The HH-RR-503's testing capabilities support verification of parameters relevant to this standard.

• ANSI Z21.10.3/CSA 4.3: Gas water heaters, volume water heaters, and boilers. These North American standards cover construction and performance for various gas-fired water heating appliances. The HH-RR-503 facilitates the necessary performance measurements for compliance.

Technical Parameters

Quality After-Sales Service

We are committed to providing unparalleled after-sales support for your HH-RR-503 Production Line Gas Water Heater Tester, ensuring its continuous, reliable, and efficient operation. Our comprehensive service package includes:

• On-site Installation & Commissioning: Our certified engineers will expertly install and calibrate the system at your production facility, ensuring seamless integration and optimal performance from day one.

• Operator Training Programs: We provide thorough training sessions for your technical staff, covering system operation, maintenance best practices, troubleshooting, and data interpretation, empowering your team to maximize the system's potential.

• Dedicated Technical Support: Our responsive technical support team is available via phone, email, and remote access to provide prompt assistance and resolve any operational queries or issues.

• Preventative Maintenance & Calibration: We offer scheduled maintenance and calibration services to ensure the sustained accuracy and reliability of your testing equipment, minimizing potential downtime.

• Genuine Spare Parts Supply: A robust inventory of genuine spare parts is maintained to ensure quick replacements and minimize any disruption to your production schedule.

• Software Updates & Upgrades: We provide regular software updates to enhance features, improve performance, and ensure compliance with evolving industry standards. Optional hardware upgrades are also available.

• Comprehensive Warranty: Your investment is protected by a comprehensive warranty program covering parts and labor, providing you with complete peace of mind.

Guangzhou HongCe Equipment Co., Ltd (hereinafter referred to as HongCe) is located in Guangzhou, China, since 2003, engaged in developing and providing test equipment and detection system for electronic & electrical products, house appliances and other products. HongCe is professionally dedicated in providing laboratory testing equipment and production line testing system, we are now the high-tech enterprises with technical superiority and R & D capabilities in test instruments industry.

Our core technologies encompass vacuum, leak testing & automatic control, laboratory test equipment & solution. Our technical leader is an expert in leak detection, his more than 2 decades of experience are a great asset to our firm. Our technical team is comprised of wellexperienced engineers and technicians.

HongCe laboratory testing equipment are designed and manufactured as per the requirements of GB, IEC, EN, UL, VDE, BS, AS, ISO standards and etc. Our main products are: switch, plug, socket and coupler test equipment; mechanical strength impact test equipment; material fire hazard test equipment, enclosure protection test probes; waterproof and dustproof environmental testing equipment; household appliances testing equipment; wire and cable testing equipment; luminaires test equipment; electric tools test equipment; information technology and audio & video test equipment. Our products are widely used in domestic and worldwide measurement & certification institutions, inspecting mechanism, laboratories, export & import inspection and quarantine bureau, various production companies and etc. Our customer includes Bureau Veritas, CSA, ITS, UL, TUV Rheinland, TUV SUD, SGS and etc.

HongCe production line testing equipment are mainly customized according to client's workpieces, such as automatic leak testing system, gas recovery system, other tailor-made system based on vacuum & leak testing technology.